Review And Prospect Of Stamping Technology Reform

Review and Prospect of Stamping Technology Reform

    In front of the old generation as long as the mention of stamping plant, once upon a time to get awards to get soft harvest full of bright honor, that is as a family favorite, everyone knows. At that time, the motto of the stamping plant is: to dare to be the first, out is to run to the top! Time has changed, and then look back three years ago, the stamping section, the workshop was silent, few orders for stamping parts, the aging machine tool muffled rotation sound, described that once brilliant; we not only lamented, why we will encounter such a predicament, is it true that we are not as good as the others, or we were ignored and forgotten.

    At the beginning of 2021, along with the gradual stabilization of the company's operational and organizational structure, the top management also examined and sorted out the predicament faced by the company, how to get rid of the motor's "heart" - stator and rotor core parts supply by outsourcing manufacturers to pinpoint the unfavorable situation, is a question of choice at the crossroads of the survival and death of SIMO Electric. Is posed at the crossroads of life and death of SIMO motor a question of choice. As the saying goes, love factory such as love home, when the master of the house, money for outsiders to earn, not as good as their own family members to add their own home to do their own work, their own say, do not look at other people's faces, the key is that we can do a good job, but also do a good job of the ability to do things for people.

    For the stamping production line for a long time there is a serious backlog of inventory of shaft hole remnants, production line automation level is backward, process operation labor intensity, raw material utilization rate is insufficient, low productivity, bottleneck processes, and the gap between the industry and the obvious crux of the problem. The company's senior management to concentrate, issued a "cohesion of the team's strength, defying the difficulties, the courage to move forward" call.

    So the company made up its mind and spent a large sum of money to invest in the automation and technical reform of stamping line equipment with the goal of improving business efficiency as the breakthrough point and revolutionizing the stamping production process and equipment.

    From 2021-2024 more than three years, in the company party committee, the competent leadership unanimous decision-making, for the stamping section of the equipment technology reform and process equipment to enhance the work, a total of more than 1,000 million yuan of equipment technology reform and process equipment (tooling) special funds, after three years of practical, tireless catching up! Stamping section of the production outlook has undergone radical changes, the results achieved are also our competitors have to be impressed, "put to death to survive, not easy, did not expect." This is the stamping parts outsourcing supplier field trip to observe the sentiments!

    At present, through the stamping production line equipment automation and technical reform of production practice, stamping section in the first line of the number of fixed staff has not increased under the premise of the stamping section has been completely withdrawn from the high-voltage stator, rotor core supporting outsourcing to the stamping section of the internal system plan, the production capacity of the structure is constantly optimized, the monthly production plan to complete the rate of the assessment of the index to remain at 97% or more, the high-voltage finished product of the stator, the rotor core of the one-time calibration inspection rate of more than 98%, a strong guarantee of The special (new) order fulfillment of the installation of qualified rate of continuous and steady improvement, especially high-voltage supporting plans for production compared with three years ago, nearly three times more than the actual income of employees increased significantly, the health and safety of employees to improve the environment.

    More importantly, driven by the matching capacity, the introduced automatic operation mode of shaft hole material matching has been further expanded, the actual consumption turnover rate of silicon steel coil main material in-process inventory has been further accelerated, and the cost reduction and efficiency increase have been remarkable. The dynamic production plan of the branch factory, under the careful arrangement and organization of the Planning Office of the Manufacturing Department, takes the lead in supporting warehousing on schedule, It has strongly supported the further compression of the company's overall production capacity and manufacturing cycle, greatly improved the satisfaction of sales customers, and greatly improved the on-site logistics situation. The stamping branch was once listed as a taboo to visit, but now the company's sales staff are very popular and proud to promote the "business card" landmark. New automation equipment stands on both sides of the clean workshop road, The loud sound of the machine tool expresses the bright prospect of Simo Electric's growing prosperity to the guests and friends in the distance.