Xi'an Simo as a electrical products supplier. Our motor products are widely used in many industries, including high-tech fields such as electric power, coal mining, petroleum, metallurgy, railways, transportation, chemical industry, agriculture, water conservancy and aerospace. At the same time, we are also designated as a supplier of auxiliary motors by the Ministry of Railways and General Electric. We always adhere to the market-oriented and customer-oriented business philosophy. Our products not only cover sales and service networks across the country, but are also exported to more than 40 countries and regions in North America, Europe, Africa, the Middle East and Southeast Asia.

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What is electrical products?

 

 

Electrical cabinet is used to protect the normal work of components, and cabinets are mainly processed by steel and divided into hot-rolled steel plate and cold-rolled steel plate two kinds of materials. Cold-rolled steel plate is more suitable for the manufacture of electrical cabinet because of its soft material. Electrical cabinets are widely used in chemical industry, environmental protection, power system, metallurgical system, nuclear power industry, fire safety monitoring, transportation industry and other fields. ‌ The internal structure of electrical cabinet is complex, including distribution control, circuit breaker, fuse and other components, as well as primary circuit and secondary circuit. The primary circuit is responsible for power transmission and control, while the secondary circuit is used for measurement and control data acquisition and display. The design and manufacture of electrical cabinets need to consider the dynamic stability and thermal stability, as well as the influence of temperature rise and arc impact. In addition, the control of electrical cabinets may adopt PLCDCS and other systems for operation and data management. ‌ The types of electrical cabinets include power distribution cabinets and control cabinets, in which the power distribution cabinets are responsible for distributing electric energy to various load parts and carrying out power-off protection when the circuit is short-circuited, overloaded and leaked. The types of power distribution cabinets include fixed panel, protective drawer and power lighting power distribution cabinets, etc. Each type has its own specific application scenario and safety level. ‌ Generally speaking, the electrical cabinet is not only the equipment to protect the electrical components, but also an important part of the power system to ensure the safe, reliable and efficient operation of the power system. ‌

 

What are advantages of electrical products?

 

Compact structure and reasonable design

The electrical control cabinet usually adopts modular design, and each functional module is relatively independent for convenient maintenance and replacement. This design makes the control cabinet compact in structure and small in floor area, which can make full use of the space floor area and improve the production efficiency.

 

Complete functions, safety and reliability

The electrical control cabinet can realize the overall control of electrical equipment and systems, including switch control, protection control, adjustment control, etc. At the same time, the control cabinet is equipped with a variety of safety protection measures, such as overload protection, short circuit protection, leakage protection, etc., to ensure the safe operation of equipment and systems.

 

Easy to operate and maintain

The operating interface of the electrical control cabinet is usually designed to be simple and easy to operate. At the same time, the interior of the control cabinet adopts modular design to facilitate maintenance and replacement In addition, the control cabinet is also equipped with a variety of fault indication and diagnosis functions to facilitate maintenance personnel to quickly locate faults and deal with them.

 

Strong adaptability and high flexibility

The electrical control cabinet can adapt to different electrical equipment and systems through control parameters and programs to achieve the control of different equipment and systems. At the same time, the control cabinet also has high flexibility, which can be expanded and upgraded according to the needs and changing production requirements.

 

Environmental protection, energy saving and long life

The requirements of environmental protection and energy saving are fully considered in the design, and the energy consumption and emission of high-efficiency and energy-saving electrical components and heat dissipation systems are adopted. At the same time, the material selection and technology of the control cabinet also ensure that it has high durability and life and can run stably.

 

High degree of intelligence

With the continuous industrial automation, the intelligent degree of electrical control cabinet is getting higher and higher. Modern electrical control cabinets are usually equipped with various sensors and actuators, which can realize real-time monitoring and automatic adjustment of equipment and systems. At the same time, the control cabinet can communicate with the upper computer to realize remote monitoring and control, which improves the production efficiency and automation level.

 

Highly integrated

A large number of electrical components and control modules are integrated inside the electrical control cabinet to realize highly integrated control of electrical equipment and systems. This integrated design not only simplifies the structure of the control system, but also improves the reliability and stability of the system.

 

Strong scalability

When designing, considering the future expansion requirements, a certain expansion space is usually reserved. It can be achieved through modules or expansion cards when new functions are needed or more devices are controlled.

 

Types of electrical products

1 soft starter
2 KYN28-12-Withdrawable-Switchgear
3 VFD
4 HV VFD
Soft starter KYN28-12-Withdrawable-Switchgear VFD  HV VFD

 

High/Low Voltage Starter

High and low voltage soft start is a kind of motor starting technology, which aims to realize the starting of motor and mechanical load by means of step-down compensation or frequency conversion, etc. The influence degree of starting current on power grid and protect power grid and mechanical system. This technology is mainly used to adjust the motor speed by changing the output in the situation where speed regulation is needed. Soft starter and frequency converter are two products with different uses. Soft starter is mainly used for motor starting. After the starting process, the soft starting device exits; The frequency converter is used in the place where the working system is needed. It has all the functions of soft starter and can adjust the speed of the motor. Low-voltage soft start is mainly used in non-full-pressure start-up, also known as undervoltage start-up. Compared with hard start (full-voltage start), low-voltage soft start requires starting equipment and impacts on circuits through starting current For example, for AC three-phase large motor, the incoming line current is connected by star connection to realize soft start In addition, the soft starter installed on the right side of the device is not affected by other components, and the distance between the side wall of the control cabinet and other components is ≥ 100mm, which is convenient for heat dissipation. ‌ High voltage soft start involves motor start-up with higher voltage level. It consists of a control module, a thyristor module, a high-pressure vacuum bypass and other components Isolating switch. A disconnecting switch is installed in the input power supply part of the starter to allow the motor to start directly with load. It has the overload ability to start when the load is short-circuited and stop with load In addition, the power supply fuse is used to limit the current of the primary power supply to protect the motor from overload and short circuit. The application of soft start technology is not limited to the motor starting process itself, but also includes soft stop, light load energy saving and various protection functions during the motor running process. These functions can be realized by controlling the conduction angle of the three inverted parallel thyristors so that the input voltage of the controlled motor can be changed according to different requirements. Generally speaking, soft start technology improves the operation efficiency and safety of motor and power grid through start-up and protection mechanism.

 

High/Low Voltage Inverter

The main difference between high and low voltage frequency converters is that they are applicable to different voltage levels and objects. ‌
1. Voltage level: Low voltage inverters are usually suitable for lower voltage levels such as single-phase 220V three-phase 220V three-phase 380V and high voltage inverters are suitable for higher voltage levels such as 6kV 10kV This difference is mainly caused by the different requirements of voltage levels in power systems.
‌2. Applicable object: Low-voltage inverter is mainly used in domestic and small industrial applications, while high-voltage inverter is suitable for large-scale industrial and power systems such as steel, electric power, petrochemical industry and other industries to control the speed and power of motors to achieve effective utilization and saving of energy. ‌
3. Control: The control of high-voltage frequency converter is generally based on high-high or high-high frequency converter, while the control of low-voltage frequency converter is more flexible and diverse to meet the needs of different application scenarios.
4. Technical characteristics: High voltage inverters have higher technical requirements in design and manufacture because they need to be able to withstand higher voltage and current while ensuring safe and stable operation of the system. In addition, the high voltage inverter is usually isolated by optical fiber to deal with the electromagnetic interference caused by high voltage. ‌
5. Applications: Low-voltage inverters are widely used in home appliances, mechanical equipment and other fields, while high-voltage inverters are more widely used in power system regulation and control, such as stable operation of power grid, optimal control of power equipment and so on. ‌
To sum up, the differences between high and low voltage frequency converters are mainly reflected in the characteristics of voltage level, object control technology and application fields The selected frequency converter is of great significance to ensure the safe and stable operation of power system and the effective utilization of energy.

 

High/Low Voltage Power Quality Device

High and low voltage power devices mainly include power correction device (NADSPC) and power comprehensive optimization device (PQCS). ‌ Electric Power Correction Device (NADSPC) is mainly used in the low voltage distribution user side to control the unbalanced phase voltage and compensate the reactive power to optimize the electric energy. The device can cover different specifications such as 50A/35KVAR 75A/50KVAR 150A/100KVAR to realize continuous dynamic compensation of three-phase unbalanced current and reactive power. NADSPC can solve the three-phase unbalance problem of distribution network, stabilize the three-phase voltage and solve the single-phase overload problem of transformer, etc. ‌ Electric Energy Integrated Optimization Device (PQCS) is also known as Plato PQCS. It is mainly used in metallurgy, petrochemical industry, tire, coal, port and machining industries. These industries usually use high-power frequency converter, medium frequency furnace, rolling mill and DC speed regulation equipment, which leads to serious harmonic pollution due to load change PQCS can effectively improve the utilization rate of power energy efficiency, save electricity charges and provide energy-saving and environment-friendly electric energy. The device has flexible active power grid regulation function, rated voltage is 380V/690V, rated voltage is 50/60 Hz. ‌ These devices are designed to improve the stability and efficiency of power system through different technical means such as compensating reactive power harmonics and so on, so as to ensure the normal operation of power equipment and improve economic benefits at the same time.

 

High/Low Power Regulator

High and low voltage power regulating devices mainly include CPCH series low voltage power controllers and CPV series high voltage power control cabinets. These devices are advanced new regulators designed by using microprocessor technology, power electronic technology and modern control theory and technology, which are used to control and protect high voltage AC loads. CPCH Series Low Voltage Power Controller is suitable for low voltage power control while CPV Series High Voltage Power Control Cabinet is specially used to control and protect high voltage AC load to ensure the stable operation of power system and the safety of equipment. ‌

 

High/Low Voltage Complete Sets

Complete sets of high and low voltage equipment include metal enclosed switchgear (switchgear) gas insulated metal enclosed switchgear (GIS) high voltage/low voltage preinstalled substation low voltage switchgear switchboard control box switch box and other electrical equipment. ‌ High-voltage equipment is mainly used in high-voltage power systems, such as transmission and distribution lines in power systems and high-voltage equipment in industrial and commercial fields. The utility model comprises a circuit breaker, an isolating switch, a grounding switch, a recloser, a breaker, a load switch, a fuse, and a load switch-fuse combiner-fuse (F-C) combiner, an isolating load switch, a fuse type switch, an open type combiner, etc. These components and their combinations are rationally arranged with other electrical products (such as transformers, current transformers, voltage transformers, capacitors, reactors, arresters, bus bars, inlet and outlet bushings, cable terminals and secondary components, etc.) and organically combined in metal enclosed enclosures to form products with relatively complete use functions, such as metal enclosed switchgear (switchgear), gas insulated metal enclosed switchgear (GIS) and high/low voltage preinstalled substations, etc. ‌ Low-voltage equipment is mainly used in low-voltage power systems, such as electrical equipment in homes and commercial places Including low-voltage switchgear, switchboard, control box, switch box and other electrical equipment. These devices are widely used in power distribution, electric drive and automatic control equipment of low voltage system in power plants, which is of great significance to the safe and effective operation of power system.

 

Material of electrical products

 

Metal materials

Cold-rolled steel plate is one of the most commonly used metal materials. It has excellent machinability and mechanical strength and relatively low cost, so it is widely used in the manufacture of electrical cabinet shell. The anti-corrosion performance can be improved and the service life can be prolonged by spraying or galvanizing treatment Stainless steel has good corrosion resistance and oxidation resistance, which is suitable for strong corrosion and beautiful appearance, easy to clean and maintain, but the cost is relatively high Aluminum alloy material has the characteristics of light weight, high strength and good heat dissipation performance, which is suitable for electrical cabinets requiring high heat dissipation performance. However, the corrosion resistance of aluminum alloy is relatively poor, and appropriate anti-corrosion measures should be taken.

 

Non-metallic materials

Plastics have excellent electrical insulation performance, corrosion resistance and low cost in non-metallic materials. However, the mechanical strength of plastic shell is relatively low, and it is easy to be deformed by heat, so it is not suitable for high temperature or heavy load Glass fiber reinforced plastic (FRP) has the characteristics of light weight, high strength and good corrosion resistance and insulation performance. Its unique glass fiber reinforced structure makes it have high impact resistance and vibration resistance, which is suitable for the manufacture of electrical cabinets under harsh conditions. ‌ To sum up, the material selection of electrical cabinets covers metal and nonmetal materials, and the specific selection depends on the use and cost consideration of electrical cabinets ‌

 

 

Application of electrical products

Industrial automation

In the field of industrial automation, electrical cabinet is used to control and monitor the running state of various electrical equipment and production lines, realize the functions of remote control, real-time monitoring, fault diagnosis, etc., and improve production efficiency and equipment reliability. ‌

Building intelligence

The electrical cabinet is mainly used for power distribution and monitoring in intelligent buildings, realizing the functions of power supply, energy management and control in buildings, etc., and improving the intelligent degree and energy saving effect of buildings.

Power system

The electric cabinet is used to monitor and control high and low voltage distribution equipment, realize automatic control, fault diagnosis, data acquisition and other functions of power system, and improve the stability and reliability of power system.

Transportation

The electric cabinet is used for the power supply and control of metro, light rail, high-speed rail and other rail transit vehicles, so as to realize the functions of stable power supply and safety control of rail transit vehicles and improve the operation efficiency and safety of the transportation system.

 

Components of electrical products

Control cabinet

Control cabinet is used for the placement and installation of various components. It has the functions of waterproof, anti-fog and dustproof, and has a certain protection effect on components.

Air switch

Air switch is also known as air circuit breaker is a component of electrical control cabinet. As the power supply control of the whole control cabinet, it can protect the equipment from abnormal conditions such as overload, short circuit and undervoltage. ‌

Relay

Realy is to isolate and protect PLC from sudden voltage or current impact In the control circuit, the operation command can be transmitted directly to the control loop by PLC, or it can be transmitted to the relay first and then transmitted to the control loop by the relay.

Switching power supply

It is possible to install additional input and output switching power supply modules when more DC24V switching power supply circuits are needed for DC24V switching power supply equipment.

Programmable logic controller (PLC)

It has the characteristics of reliable operation, strong functionality, stable performance, strong anti-interference ability, high cost performance, convenient use and extensibility.

Terminal

It is an essential part of intelligent electrical control cabinet to facilitate the connection of wires ‌ Man-machine interface touch screen: The touch screen installed on the electrical control cabinet panel can display various parameters and running status of the equipment in real time, which is convenient for users and workers to know the equipment situation and control the equipment in time.

FAQ

 

Q: What is environment requirements of Electric Cabinet?

A: The requirements of electrical cabinets mainly include temperature, humidity, ventilation conditions, dustproof and waterproof measures, and avoiding direct sunlight and heat sources close to each other. ‌ Temperature requirements: The electrical cabinet should be installed in a suitable temperature The air temperature of indoor electrical control equipment shall not be higher than + 40 ℃ within 24 hours, and the average temperature shall not be higher than + 35 ℃ The lower limit of air temperature of outdoor electrical control equipment in temperate zone is-25 ℃, and the lower limit of temperature in cold zone is-50 ℃. These temperature requirements are designed to ensure that the electrical components and wiring inside the electrical cabinet can work properly and avoid performance degradation or damage caused by overheating or supercooling. ‌ Humidity requirements: Electrical cabinets should be installed in moderate humidity, and the relative humidity of air should not exceed 90%. Excessive humidity may affect the normal operation of electrical cabinets and even lead to equipment damage. ‌ Ventilation conditions: Good ventilation conditions are very important to ensure normal heat dissipation of internal components of electrical cabinets Avoid direct sunlight and close heat sources to prevent excessive internal temperature The installation position of electrical cabinet should be good natural air cooling should not be placed in direct sunlight to ensure effective heat dissipation and ventilation. ‌ Dustproof and waterproof measures: For specific application scenarios, such as mine power distribution cabinet installed in a medium with more dust and water vapor, dustproof and waterproof measures should be taken to prevent dust and water vapor from entering the cabinet and causing short circuit or other faults. ‌ To sum up, the requirements of electrical cabinets are aimed at ensuring the stable and safe operation of electrical equipment, prolonging its service life and protecting operators from potential safety risks.

Q: What are main functions of electric cabinet?

A: The main functions of electrical cabinet are power distribution control and power failure protection ‌ The main function of the electric cabinet is to distribute the electric energy to each load position and to protect the electric power when the circuit is short-circuited, overloaded and leaked This equipment is widely used in chemical industry, environmental protection industry, power system, metallurgical system industry, nuclear power industry, fire safety monitoring, transportation industry and other fields Electrical cabinets are designed and manufactured taking into account a wide range of applications including harsh working conditions to ensure stable operation under a variety of conditions ‌ The key equipment in the electrical control cabinet includes terminal blocks and terminals. These equipment are used to connect and distribute cables to ensure reliable connection and neat wiring of circuits Terminal blocks and terminals are usually made of insulating materials with good high temperature resistance and corrosion resistance, which can be used in harsh conditions ‌ The electric control cabinet is controlled by relay and PLC. According to different requirements, it can control the combination of electric components such as one motor, one circuit breaker, one device, one thermal protection element, one start button, one stop button and two indicator lights This flexibility enables the electrical control cabinet to adapt to various complex control requirements, whether it is a simple control or a highly automated system. The electrical control cabinet can provide effective solutions ‌ In addition, the electric control cabinet is also widely used in high-rise buildings without tower water supply, fire protection, deep well water pump constant pressure water supply and other occasions, which need to adjust the pump speed according to the real-time water regime closed loop Through the control system composed of frequency converter, intelligent controller, pressure sensor and water pump, the pressure of multi-pump control pipe network is stable, the secondary pollution of water supply is improved, the power saving efficiency is high, and the unattended tower-free water supply automatic control system can be realized.

Q: How to operate electric cabinet?

A: The operation of electrical cabinet involves a series of steps and safety measures to ensure the safe operation of power system and the personal safety of staff ‌ First of all, operators should do a good job before operating the electrical cabinet, including wearing personal protective equipment (such as insulating gloves, insulating rubber shoes, anti-static clothing, etc.), ensuring that the passage around the power distribution cabinet is unimpeded, and regularly checking the running status of the power distribution cabinet and ancillary equipment to ensure its normal operation 1 ‌ In the process of operation, we must strictly abide by the safety operation procedures This includes no smoking in the distribution cabinet room, no storage of flammable and explosive materials, no unauthorized operation of the distribution cabinet, and relevant authorization if necessary Before operation, it must be confirmed that the power supply of the operated equipment has been turned off and the voltmeter must be used to check whether the power supply is cut off Operators must operate according to the set value of equipment, and no random parameters are allowed When operating, focus on avoiding fatigue operation and distraction operation to ensure safety ‌ In addition, emergency measures are also an indispensable part of the operation of electrical cabinets For example, when a fire occurs in the power distribution cabinet, the power supply should be cut off immediately to inform the relevant departments for emergency treatment and use fire extinguishers and fire extinguishing equipment to put out the fire In case of electric shock accident, the power should be cut off immediately, the injured person should be moved to a safe place quickly, and the relevant departments should be notified quickly for medical assistance ‌ After the operation, the operation area should be cleaned and restored to normal state in time Check and maintain the power distribution cabinet regularly to ensure the normal operation of the equipment This includes cleaning the exterior of the power distribution cabinet and cleaning and drying the interior of the power distribution cabinet to prevent dust and moisture from entering the equipment and causing failure Regularly check whether the power switch fuse and other accessories of the power distribution cabinet work normally, and replace or repair them in time if any problems are found Clean and disinfect the equipment in the distribution cabinet room to ensure hygiene ‌ Through the above steps and measures, the safe operation of the electrical cabinet can be ensured, and potential accidents occur.

Q: How to maintain electric cabinet?

A: The maintenance of electrical cabinet (including power distribution cabinet) is an important measure to ensure its normal operation and prolong its service life The following are some key points of electrical cabinet maintenance based on the search results you provided: STEP 1 Cut off the power Before performing any maintenance work, the main power supply connected to the electrical cabinet must be cut off to prevent personal injury and equipment damage caused by misoperation ‌ 2. Cleaning and cleaning Regular cleaning: The electrical cabinet should be cleaned and cleaned regularly, including dust and dirt removal, and the interior is well ventilated You can use a vacuum cleaner or compressed air (be careful not to use too much pressure) for cleaning ‌ Replace the filter: Replace the filter regularly to ensure the normal operation of the equipment ‌ Step 3 Check cable connections Fasten the cable: Check whether the cable connection is tightened well regularly and protect it with insulating tape ‌ Check the terminals: Ensure that the terminals and connectors are firmly fastened to prevent circuit failure or fire accident caused by looseness ‌ 4. Electrical component inspection Check electrical components: Check and test electrical components and protective devices such as circuit breakers and fuses regularly Check whether its contacts are clean and elastic, and test whether its switching operation is sensitive and reliable ‌ Test protection device: Test whether the action of protection device is accurate, such as overload protection, short circuit protection, etc. ‌ 5. Clean up the dust collector Dust collector can prevent water vapor from bringing dust-containing materials into the electrical cabinet during transmission, and should be cleaned regularly ‌ 6. Insulation test Periodically conduct insulation tests such as measuring winding insulation resistance, dielectric efficiency and other electrical tests and maintenance work ‌ STEP 7 Replace parts Replace burned parts such as fuses, relays and switches regularly ‌ 8. Calibrate the test instrument Regularly check and calibrate the test instruments of electrical cabinets to ensure the accuracy and effectiveness of test results ‌ STEP 9. Clean the perimeter of the equipment Regularly clean around the equipment to ensure the normal operation of the electrical cabinet ‌ 10. Prepare maintenance records and maintenance reports Record maintenance: Record the maintenance time, content and situation of the electrical cabinet, and establish the archives of the electrical cabinet ‌ Prepare maintenance report: Describe the problems found in the maintenance process and deal with them in detail to provide reference for subsequent maintenance work ‌ Maintenance period Daily maintenance: Daily or weekly, including cleaning and checking whether the switch, circuit breaker, cable connector, etc. are in normal operation ‌ Fixed-point maintenance: check all performance indexes of electrical cabinet once every six months ‌ Seasonal maintenance: Carry out planned maintenance and maintenance according to the season, such as cleaning ventilation duct radiator filter screen, etc. ‌ Overhaul and maintenance: conduct a comprehensive inspection and maintenance of the interior of the electrical cabinet once a year ‌ Please note that the above maintenance period is for reference only, and it should be checked regularly according to the actual situation and use At the same time, when carrying out maintenance work, we should strictly abide by the safety operation regulations to ensure the safety of operation If you need to repair or replace parts, it is best to seek the help of professional technicians.

 

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