Xi'an Simo as a Synchronous Motor supplier. Our motor products are widely used in many industries, including high-tech fields such as electric power, coal mining, petroleum, metallurgy, railways, transportation, chemical industry, agriculture, water conservancy and aerospace. At the same time, we are also designated as a supplier of auxiliary motors by the Ministry of Railways and General Electric. We always adhere to the market-oriented and customer-oriented business philosophy. Our products not only cover sales and service networks across the country, but are also exported to more than 40 countries and regions in North America, Europe, Africa, the Middle East and Southeast Asia.
What is synchronous motor?
AC synchronous motors, including T series general 3-phase AC synchronous motor, TK series air compressor use 3-phase AC synchronous motor and TDMK series mill 3-phase AC synchronous motor, and permanent-magnet synchronous motors, including direct-driven 3-phase AC VF permanent-magnet synchronous motor, TYCVF series low voltage 3-phase AC VF permanent-magnet synchronous motor and TYCVF series high voltage 3-phase AC VF permanent-magnet synchronous motor, are independently developed by SIMO company. Synchronous motors have the characteristics of energy-saving, high power density and wide speed-adjusting range, which can be widely applied in coal, non-ferrous mineral processing, pharmaceutical, electric power, chemical petroleum, textile and other industries.
What are the advantages of simo synchronous motor
Safe
The motor uses a housing made of high-strength materials that can withstand the internal explosion pressure and prevent sparks, heat or arc from spreading to the external environment. Explosion-proof sealing materials and sealing structure are used in key parts to effectively prevent gas or dust from entering the motor.
Environmental-friendly
The motor adopts optimized rotor structure to reduce energy consumption and carbon emissions. Through intelligent control technology such as frequency converter to achieve energy saving operation and reduce energy waste.
High Efficiency
The explosion-proof motor uses a forced air cooling, water cooling or oil cooling system to ensure that the motor maintains a suitable temperature when working efficiently. Prevent overheating and improve energy efficiency through intelligent temperature control system.
Easy to Maintain
Explosion-proof motors use wear - and corrosion-resistant materials to reduce failure rates and extend maintenance cycles. Reduce maintenance frequency with high quality seals and lubrication systems.
Types of synchronous motor
T Series Synchronous Motor
T series synchronous motors are applied to drive fan, water pump, motor generator set and other universal machines. Their rated voltage is 10000V or 6000V as the customer request. The frequency is 50 Hz, the rated power factor is 0.9 (leading). The motor is allowed to be started directly at full voltage. The rotor circuit should be series connected with a starting resistor with ten times resistance of field winding resistance during starting.
T series synchronous motors are of horizontal. Their cooling mode can be open self-ventilation, duct or half duct ventilation, or enclose self-circulating ventilation. T series synchronous motor can have one shaft endirection as see from the ring collector. The rotation direction can be changed, but the fan should be changed accordingly.
TK Series Synchronous Motor
TK series synchronous motor is specially designed for driving air compressor. The motor is mainly used in cooling and fertilizer industries. This series of motors adopt fill-voltage start. If the power is insufficient, the motor can be started with reduced voltage. TK series synchronous motor has two kinds of construction. One is with the driving shaft sleeve bearing and another is without the driving shaft and the pedestal bearing. The series motors adopt quiescent controllable exciting method.
TDMK Series Synchornous Motor
TDMK series synchronous motor complies with JB/T 1473-2000 Technical Requirements for the 3-Phase Large Synchronous Machine Used in Mining Graining Machine. The rated voltage of TDMK series motor is 6000V or 10000V, which can also be customized. The allowed voltage tolerance is ±5, the rated frequency of this motor is 50Hz, and the rated power factor is 0.9(leading). The protection grade of TDMK series motor is IP00 and IP20, the cooling method is IC01. The mounting type of this series motor is IM7311.
TDMK series motor can be rotated in two directions. When the motor is coupling the milling machine, the DE of the motor will not suffer the axial force or radial force in addition. TDMK series motor can start with full voltage. If the power is insufficient, the motor can start with reduced voltage also, then the starting current and torque will be lower as while.
Common materials of synchronous motor
Cooper
Copper can be drawn into flat shapes to form rectangular winding wires. Rectangular winding wires are integral components in compact and high-performance applications like electric vehicle motors, EV power trains etc.
Steel
Silicon steel offers good shielding properties against electromagnetic interference. Therefore, it is useful in equipment where the radiation needs minimizing, such as medical instrumentation or transport systems like railroads.
Cast Iron
Cast iron is a good choice for an engine block. It is easily sand cast, easy to machine, capable to resist piston wear quite well, and inexpensive as a material.
Silicon steel sheet
The silicon steels are produced in two forms, highly textured grain-oriented alloys and alloys in which the grains are not oriented. Grain orientation is carried out to align the magnetic easy axis.
Application of simo synchronous motor
Fans
Synchronous motors are widely used in wind power generation because they can be synchronized directly with the grid, reducing energy loss. The power factor of the synchronous motor can be adjusted, and through appropriate excitation control, efficient power generation can be achieved.
Mechanical Transmission Equipments
The application of synchronous motor in transmission machinery is very wide, especially for those who have strict requirements for speed, efficiency, and accuracy. Synchronous motors play an important role in industrial transmission systems through their efficient performance, precise speed control and high power factor
Water pumps
Synchronous motor for water pump is one of the most commonly used drive equipment in modern industry and agriculture, especially suitable for applications requiring efficient and constant speed operation.
Compressors
Synchronous motor for air compressor plays an important role in modern industry. With their high efficiency, constant speed and good control performance, they are widely used in a variety of applications requiring compressed air
Components of synchronous motor
Frame: Integral construction welded by steel plate. The frame and plain bearing housing are fixed on the base by steel plate respectively
Stator Iron Core: Laminated by 0.5mm silicon steer lamination. The stator iron core is fixed on the frame by tightening screw ordoetail rib
Stator Coil: The coil is two layer lap winding. It has class F insulation and can prevent the corona. The end of the coil is wrapped tightly and be integral varnished
Magnetic Coil: Wound by flat copper wire and has class F insulation after be insulating treat
Bearing: Composed of cast iron plain bearing housing and plain bearing half-liner casted with alloy. The lubricating method is oilring self-lubricating or compound lubricating with outer oil system
Brush and Collector Ring: The collector rings construction is assembling. The brush is fixed in the constant voltage brush box and connected by the conducting plate. The whole brush is fixed on the side of bearing
Exciting Mode: Synchronous electrical machines are excited by quiescent controllable exciting. The exciting unit can be procided by the manufactory
Stator Out Cables: 6 lines (U1, V1, W1, U2, V2, W2)
Process of synchronous motor
Stator
The fixed part of a motor called the stator on which a pair of stationary main poles for DC excitation are installed Stator windings can be divided into two types: centralized and distributed according to the winding shape and embedded wiring These windings generate magnetic fields when they are energized to provide the necessary electromagnetism for the operation of the motor.
Rotor
The rotating part is called rotor. It is equipped with an armature winding that generates induced electromotive force to act as a rotating magnetic field after being electrified The rotor rotates because the magnetic field generated by the stator interacts with the current in the rotor to produce electromagnetic torque to drive the rotor to rotate.
Frame
The frame plays an indispensable role in the working principle of the motor It is the basic part of the motor structure to ensure that the motor can run stably and efficiently In addition, the design and material selection of the machine base also have an important influence on the performance and life of the motor. Working procedures such as punching the end face of the inner hole of the milling foot lathe.
Assembly
Firstly, the iron core is fixed into the stator slot and an insulating material is injected to fix the iron core inside the stator slot. Then, the electromagnetic coil is wound on the stator slot and connected with the iron core. Then, install the rotor and rotor bearings, and finally install the end cover bracket and other components to complete the final assembly of the motor. This series of steps together constitute the basic production process of motor final assembly to ensure that the final product meets the design requirements.
FAQ
Q: What do you mean by synchronous motor?
Q: What are the advantages of a synchronous motor?
Q: What is the main disadvantage of synchronous motors?
Q: What is difference between synchronous and induction motor?
Q: Is a synchronous motor AC or DC?
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We're well-known as one of the leading synchronous motor manufacturers and suppliers in China. Please feel free to buy high-grade synchronous motor in stock here and get quotation from our factory. All customized products are with high quality and low price.
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