Manufacturing Department Personnel On-site Remodeling Of High-Pressure Paint Dipping Tanks in Response To The National Policy

Manufacturing Department Personnel on-site Remodeling of High-Pressure Paint Dipping Tanks in Response to the National Policy

    In order to improve equipment, improve production efficiency, actively respond to the requirements of national environmental protection policies, and upgrade JF-9950 impregnating resin to environmental JF-9965 pure epoxy insulation impregnating resin, our company's VPI needs 50 tons of insulation paint stock due to the operation of the existing vacuum impregnating system, but currently there is about 27 tons of JF-9950 insulation paint in VPI No. 1, and the current liquid level of No. 1 insulation impregnating system cannot meet the height of the workpiece, In order to maximize the use of the residual paint, the equipment personnel of the Manufacturing Department discussed the improvement plan for many times through repeated research and field research, and finally they determined the implementation plan, adding a set of paint return pipeline outside the VPI vacuum paint dipping system, and adding a set of paint dip tank inside the paint dip tank. The pipeline adopts rigid connection and soft connection, of which PVC soft connection is about 10 meters long, The stainless steel knitting pipeline is 10 meters long, and the welding pipeline is 13 meters long.

    The pipeline safety valve is added, and the electromagnetic control is used to control the return paint. The operation is in parallel with the original control system. In order to ensure safety and reliability, the evacuation valve is added, In order not to affect the delivery of orders, the equipment support personnel of the Manufacturing Department shall implement the transformation by divisions and flexibly use the PVC anti-static device to overcome difficulties and ensure that production will not be stopped and production progress will not be delayed. With the working attitude of "challenging the limits and advancing bravely", we worked hard and successfully completed this transformation plan.

    Through this transformation, it not only ensures that the order T1600 synchronous motor and high-voltage 800 motor can be completed with the minimum amount of insulating paint, but also creates feasible conditions for the replacement of environmental friendly insulating paint. It is estimated to save more than 500000 yuan by digesting the insulating paint.